Table of contents
1 HISTORY 4
2 SAFETY INSTRUCTIONS 5
2.1 Protective devices 7
2.2 Transport, storage, maintenance, disposal 8
3 INTRODUCTION 9
3.1 Designation codes for KE/KW modules 9
3.2 Compact drive system KE/KW 10
4 TECHNICAL DATA 14
4.1 General data 14
4.2 Performance data KE xx 15
4.3 Performance data KWxx / KWD xx 17
5 INSTALLATION 19
5.1 Control cabinet 20
5.2 Notes on the control cabinet construction suitable for EMC: 20
5.3 EMC filters 21
5.4 Tightening torques [Nm] for terminals X.., fastening points: 21
5.5 General unit cooling 22
5.6 Dissipation loss KE and KW at normal operation 22
5.7 Cooling plate KW-CP 23
5.7.1 Requirements on the cooling circuit 23
5.7.2 Using an own cooling plate: 25
5.8 Air cooling system KW-LK ... 29
5.8.1 Derating factors air cooling system 31
5.9 Dimensions 35
5.9.1 Dimensions KEN 5/10, KE 10/20, KWD 1/2/5, KW 2/3/5/8/10/20 35
5.9.2 Dimensions KE 40, KE 60, KEN 60, KW 40, KW 60 36
5.9.3 Dimensions KE 120, KEN 120, KW 100 37
6 WIRING 38
6.1 DC BUS wiring and arrangement of the KE/KW- Moduls 38
6.2 Grounding 41
6.3 Wiring motor and encoder 42
6.4 Connection cables / Cable selection 43
6.4.1 Recommended cable cross-sections for installation KE(N) 43
6.4.2 Recommended cable cross-sections for installation KW(D) 44
6.4.3 Max. possible connection cross-sections 45
6.4.4 Max. possible connection cross-sections 45
6.5 Wiring shielded cables 46
7 DESCRIPTION KE MODULE 48
7.1 KE front view KEN 5, KEN 10, KE 10, KE 20 48
7.2 KE front view KE 40, KE 60, KEN 60, KE 120, KEN 120 49
7.3 KE function description 50
7.4 Status indication, diagnostics 51
7.5 Power input module KE/KEN connections (signal description) 52
7.6 KE default setting 55
7.7 Changing the default settings / KE 56
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7.7.1 Baud rate 56
7.7.2 KE addressing 56
7.7.3 Operation without ACC BUS 57
8 DESCRIPTION KW MODULE 58
8.1 KW front view KW 2, KW 3, KW 5, KW 8, KW10, KW 20 58
8.2 KW front view KW 40, KW 60, KW 100 59
8.3 KW functional description 60
8.4 Parameter module 61
8.5 Status indication / diagnostics 62
8.6 Signal connections KW 63
8.7 Power output enable EF/EF2 with internal monitoring 64
8.8 Front view of double inverter KWD 66
8.9 Functional description KWD 67
8.10 Signal connections KWD 68
8.11 KWD power output enable EF, EF2 70
8.12 Connections of the inverter module KW / KWD (signal description) 73
8.13 ACC Bus connection 83
8.14 Addressing KW/KWD 84
8.15 Activate (ACC) BUS 84
8.16 Option KW option cards 85
9 ADDITIONAL COMPONENTS FOR THE COMPACT POWER SUPPLY MODULE KE 86
9.1 Fuses 87
9.2 Main contactor 87
9.3 Line reactor 88
9.4 Brake resistor 90
9.5 Line filter 91
9.6 Cable clamp dimensions 92
10 CONNECTION TECHNIQUE 93
10.1 Cables with D-SUB plug 93
10.2 Cables for signal connectors 94
10.2.1 Cable shield connection 94
10.2.2 Assembling / disassembling encoder plug 12-pin 98
10.2.3 Encoder plug pin assignment 99
10.2.4 Assembly of motor plug type LPL A 08L FR F0 213 00 A1 100
10.2.5 Recommended tools for assembly of the motor plug 101
11 ACC BUS 102
12 STARTUP 103
12.1 Wiring examples 103
12.1.1 Start-up 107
12.1.2 Addressing and activation of the ACC-BUS 107
12.1.2.1 Flow chart 108
12.1.2.2 Local Connection 109
12.1.2.3 ACC Master 109
12.1.2.4 Master / Slave 109
12.1.2.5 ID34023 BUS station address 109
12.1.2.6 Hardware synchronization signal 109
12.1.2.7 ID34024 BUS transmission rate 110
12.1.2.8 ID2 SERCOS cycle 110
12.1.2.9 Address 110
12.1.2.10 Reset 110
12.1.3 KW addressing with the KW operating panel 111
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12.1.4 KW addressing with AIPEX 112
12.1.4.1 ACC BUS connection 113
12.1.5 ACC- BUS addressing power supply (KE) 113
12.1.6 Changing the default settings / KE 114
12.1.6.1 Baud rate 114
12.1.6.2 KE addressing 114
12.1.6.3 Operation without ACC BUS 115
12.1.7 Inserting the motor data with AIPEX by the ACC-BUS 116
12.1.8 Inserting the motor data with AIPEX without ACC-BUS 117
12.1.9 Manual input by the KW operating panel 117
12.1.10 Hints for Option Cards PLC and EA2 117
12.1.11 Switching on the drive 118
12.2 First start-up 119
12.3 Parameter setting 121
12.3.1 Speed controller tuning 122
12.3.2 Speed controller: Proportional gain KP tuning 122
12.3.3 Speed controller: Integral (action time TN) tuning 123
12.3.4 Parameter setting for application 123
12.4 Operating behaviour 124
12.5 Switching ON / OFF pulse diagram 126
12.6 Emergency Stop pulse diagram 127
13 EXCHANGE INSTRUCTIONS 128
13.1 KE exchange instructions 128
13.2 KW / KWD exchange instructions 129
13.3 Removal / exchange of the controller card KW-R0x: 130
13.4 Motor exchange instructions 131
14 DIRECTIVES, STANDARDS, CERTIFICATION 132
15 APPENDIX 142
15.1 References to further documentation 142
15.2 Schematic circuit diagram 143
15.2.1 Schematic circuit diagram KEN 5 / KEN 10 143
15.2.2 Schematic circuit diagram KE10 … KE 120 144
15.2.3 Schematic circuit diagram KW 145
15.2.4 Schematic circuit diagram KWD 146
——摘自：www.ynpax.com
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